Energy recovery turbochargers for seawater reverse osmosis — up to 50% reduction in SWRO energy consumption.
Download HPB-60 Datasheet (PDF, 200 KB)
The FEDCO HPB-60 is an energy recovery turbocharger engineered specifically for seawater reverse osmosis systems. It recovers over 80% of the hydraulic energy from the high-pressure brine reject stream and transfers it directly to the incoming feed water, reducing overall SWRO energy consumption by up to 50%.
| Parameter | Metric | Imperial |
|---|---|---|
| Feed Flow | 57.3 m³/h | 252 GPM |
| Brine Flow | 34.4 m³/h | 151 GPM |
| Membrane Pressure | 58.0 bar | 841 psi |
| Feed Boost Pressure | 24.0 bar | 348 psi |
| Max Operating Pressure | 83 bar | 1,204 psi |
| Max Operating Temperature | 70 °C | 158 °F |
| Dimensions (L x W x H) | 288 x 229 x 203 mm | |
| Weight | 28.1 kg | 62 lbs |
| Pipe Connections | 2" Feed / 1.5" Brine — Cut Groove Style 77 | |
| Wetted Materials | Super Duplex SS 2507 (std) / Duplex SS 2205 (option) | |
| Energy Recovery Efficiency | > 80% of brine hydraulic energy | |
For larger SWRO trains, the FEDCO HPB-130 provides the same patented RotorFlo technology in a higher-capacity frame. The HPB-130 is suited for systems requiring greater feed and brine flow rates while maintaining the same energy recovery efficiency, zero-lubrication design, and Super Duplex 2507 construction.
Contact ForeverPure for HPB-130 sizing data and selection assistance for your specific system parameters.
Suitable for lower-salinity seawater and brackish water applications where Super Duplex is not required. Contact us for current lead time.
Standard material for full seawater service, providing maximum corrosion resistance for high-chloride environments.
ForeverPure stocks critical spare parts for HPB turbochargers. Contact us for rotor assemblies, seating rings, and wear components.
FEDCO (Fluid Equipment Development Company) has been delivering ERD and pump equipment since 1997, with 5,000+ installations worldwide. Headquartered in Monroe, Michigan, FEDCO is a recognized leader in energy recovery and high-pressure pumping for seawater desalination.
Single-shaft hydraulic ERD. Flow range 10–3,460 m³/h. Up to 83 bar standard, or 124 bar HPB Ultra. Transfer efficiency scales with frame size, with the largest frames exceeding 83%.
Motor-assisted HPB with integral VFD-driven motor for precise pressure control and improved efficiency in variable-load applications.
Sixteen HPB frames cover feed flows from 3 to 3,460 m³/h. The model number is the nominal feed flow in m³/h, and best efficiency is achieved within roughly ±20% of nominal. All frames share a maximum operating pressure of 83 bar (1,200 psi), a 20-micron filtration requirement, non-metallic product-lubricated bearings and grooved-style pipe connections; flanged connections are optional.
| Model | Feed flow (m³/h) | Feed flow (GPM) | Feed conn. | Brine conn. | Dry weight |
|---|---|---|---|---|---|
| HPB-10 | 3 – 13 | 13 – 57 | 1" | 0.75" | 4 (9 lb) |
| HPB-20 | 10 – 26 | 44 – 114 | 1.25" | 1" | 8 (17 lb) |
| HPB-30 | 15 – 39 | 66 – 172 | 1.5" | 1.25" | 12 (27 lb) |
| HPB-40 | 20 – 52 | 88 – 229 | 1.5" | 1.25" | 17 (37 lb) |
| HPB-60 | 30 – 78 | 132 – 343 | 2" | 1.5" | 27 (61 lb) |
| HPB-90 | 40 – 104 | 176 – 458 | 2" | 2" | 32 (70 lb) |
| HPB-130 | 60 – 156 | 264 – 687 | 3" | 2" | 50 (111 lb) |
| HPB-180 | 80 – 208 | 352 – 916 | 3" | 2.5" | 65 (144 lb) |
| HPB-250 | 125 – 325 | 550 – 1,431 | 4" | 3" | 98 (216 lb) |
| HPB-350 | 175 – 455 | 771 – 2,003 | 4" | 4" | 136 (300 lb) |
| HPB-500 | 250 – 650 | 1,101 – 2,862 | 6" | 4" | 269 (592 lb) |
| HPB-700 | 350 – 910 | 1,541 – 4,007 | 6" | 6" | 417 (920 lb) |
| HPB-1000 | 500 – 1,300 | 2,201 – 5,724 | 8" | 6" | 720 (1,588 lb) |
| HPB-1400 | 700 – 1,820 | 3,082 – 8,013 | 10" | 8" | 1,380 (3,043 lb) |
| HPB-2000 | 1,000 – 2,600 | 4,403 – 11,447 | 12" | 10" | 2,398 (5,287 lb) |
| HPB-2800 | 1,400 – 3,460 | — | 14" | 12" | 3,422 (7,545 lb) |
Sizing note: start from brine flow and brine pressure — the turbine end generates the power — then confirm the feed flow falls within the frame’s range. The HPB replaces the system brine control valve through its integral variable-area needle valve, but a VFD or feed throttle valve is still required to set feed flow. Above 50% system recovery, or above 83 bar, contact us: the HPB Ultra is rated to 124 bar. Every unit is custom-engineered to the duty point and ships with a certified performance datasheet.
Eight HPB Ultra frames cover feed flows from 3 to 208 m³/h. The model number is the nominal feed flow in m³/h, and best efficiency is achieved within roughly ±20% of nominal. All frames share a maximum operating pressure of 124 bar (1,800 psi), a 20-micron filtration requirement, non-metallic product-lubricated bearings and grooved-style pipe connections; flanged connections are optional.
| Model | Feed flow (m³/h) | Feed flow (GPM) | Feed conn. | Brine conn. | Dry weight |
|---|---|---|---|---|---|
| HPB-10 Ultra | 3 – 13 | 13 – 57 | 1" | 0.75" | 4.16 (9 lb) |
| HPB-20 Ultra | 10 – 26 | 44 – 114 | 1.25" | 1" | 8.04 (18 lb) |
| HPB-30 Ultra | 15 – 39 | 66 – 172 | 1.5" | 1.25" | 13.32 (29 lb) |
| HPB-40 Ultra | 20 – 52 | 88 – 229 | 1.5" | 1.25" | 16.76 (37 lb) |
| HPB-60 Ultra | 30 – 78 | 132 – 343 | 2" | 1.5" | 29.86 (66 lb) |
| HPB-90 Ultra | 40 – 104 | 176 – 458 | 2" | 2" | 34.35 (76 lb) |
| HPB-130 Ultra | 60 – 156 | 264 – 687 | 3" | 2" | 53.17 (117 lb) |
| HPB-180 Ultra | 80 – 208 | 352 – 916 | 3" | 2.5" | 71.49 (158 lb) |
20–1,120 m³/h, up to 83 bar. Investment-cast Super Duplex stainless steel. Patented Water Bearing technology. Up to 87% hydraulic efficiency.
7.5–295 m³/h, up to 83 bar. Duplex 2205 shell with 316L impellers. Compact footprint for medium-flow SWRO trains.
Ten MSD frames cover 20 to 1,120 m³/h. Maximum operating pressure 83 bar (1,200 psi); standard maximum inlet pressure 10.3 bar (150 psi), with a high-inlet-pressure option to 70–80 bar. Investment-cast Super Duplex construction with the patented Water Bearing product-lubricated thrust bearing — no oil or grease anywhere in the pump.
| Model | Flow (m³/h) | Flow (GPM) | Inlet / Outlet |
|---|---|---|---|
| MSD-40 | 20 – 56 | 88 – 247 | — |
| MSD-70 | 35 – 98 | 154 – 431 | — |
| MSD-130 | 65 – 182 | 286 – 801 | — |
| MSD-160 | 80 – 224 | 352 – 986 | 6" / 6" |
| MSD-200 | 100 – 280 | 440 – 1,233 | 6" / 6" |
| MSD-270 | 135 – 378 | 594 – 1,664 | 8" / 8" |
| MSD-350 | 175 – 490 | 771 – 2,157 | 8" / 8" |
| MSD-400 | 200 – 560 | 881 – 2,466 | 8" / 8" |
| MSD-650 | 325 – 910 | 1,431 – 4,007 | 10" / 10" |
| MSD-800 | 400 – 1,120 | 1,761 – 4,931 | 10" / 10" |
Eleven MSS frames cover 7.5 to 295 m³/h at up to 83 bar (1,200 psi). Duplex 2205 shell and shaft with passivated, electropolished 316L impellers and diffusers. The MSS is rated for a lower maximum feed temperature than the MSD — confirm feed conditions when selecting between the two.
| Model | Flow (m³/h) | Flow (GPM) |
|---|---|---|
| MSS-15 | 7.5 – 20.5 | 33 – 90 |
| MSS-20 | 10 – 34 | 44 – 150 |
| MSS-30 | 15 – 45 | 66 – 198 |
| MSS-40 | 20 – 51 | 88 – 225 |
| MSS-55 | 28 – 77 | 123 – 339 |
| MSS-75 | 38 – 105 | 167 – 462 |
| MSS-90 | 45 – 124 | 198 – 546 |
| MSS-120 | 60 – 132 | 264 – 581 |
| MSS-160 | 80 – 193 | 352 – 850 |
| MSS-200 | 100 – 250 | 440 – 1,101 |
| MSS-240 | 120 – 295 | 528 – 1,299 |
Flow ranges are the published operating envelope per frame. Each pump is built to the customer’s specific flow and pressure duty point, so stage count and impeller trim vary; contact us with your duty point for a certified selection.
6.8–375 m³/h, 2.4–9 bar. Close-coupled NEMA TEFC motor. Super Duplex stainless steel construction.
Variants: SLP-90-8, SLP-90-5, SLP-60-8, SLP-60-5, SLP-30-8, SLP-30-5, SLP-160-8, SLP-160-5, SLP-15-8, SLP-15-5.
High-pressure single-stage centrifugal pump for SWRO booster and feed service.
FEDCO builds energy recovery turbochargers (such as the HPB series), high-pressure booster pumps, and energy recovery turbines used in large-scale seawater desalination plants.
FEDCO devices recover hydraulic energy from the high-pressure brine (concentrate) stream and return it to the feed, significantly lowering the energy required per gallon of desalinated water.
Yes. ForeverPure supplies and integrates genuine FEDCO energy recovery and pumping equipment; parts are available through foreverpureplace.com.
Contact ForeverPure for system sizing, HPB model selection, and competitive pricing. Provide your feed flow, recovery ratio, and membrane operating pressure for a rapid quotation.
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